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Selection of Pressure Transmitters

2025-05-19

latest company case about Selection of Pressure Transmitters

A. Core Selection Parameters

1. Measurement Type

  • Gauge Pressure: For conventional industrial scenarios (referenced to atmospheric pressure).
  • Absolute Pressure: For vacuum or sealed systems (referenced to vacuum zero point).
  • Differential Pressure: For flow and liquid level monitoring (e.g., orifice plate flowmeters).

2. Range

  • Best Practice: Conventional operating pressure should account for 50%–70% of the range (e.g., select a 0–16 bar range for an actual pressure of 10 bar).
  • Overload Capacity: Reserve a 1.5× safety margin (e.g., select a 0–25 MPa range for a peak pressure of 24 bar).

3. Accuracy Class

  • General Scenarios: ±0.5% FS (e.g., process control).
  • High-Precision Requirements: ±0.1%–0.25% FS (e.g., laboratories or energy metering).

4. Process Connections

  • Threaded Type: 1/2"NPT, G1/2, M20×1.5 (for medium-low pressure scenarios).
  • Flange Type: DN50/PN16 (for high-pressure or corrosive media).

5. Medium Compatibility

  • Contact Materials:
    • General Media: 316L stainless steel diaphragm.
    • Strongly Corrosive Media: Hastelloy C276, tantalum diaphragm.
  • Sealing Materials: Fluororubber (≤120℃), polytetrafluoroethylene (acid/alkali resistant).


B. Environmental and Signal Requirements

1. Output Signals

  • Analog Type: 4–20mA + HART (compatible with most PLC/DCS systems).
  • Digital Type: RS485 Modbus, PROFIBUS PA (requires matching control system protocols).

2. Power Supply

  • Standard: 24VDC (two-wire loop power supply).
  • Special: 12–36VDC wide voltage (for vehicle-mounted or unstable power grids).

3. Protection and Certifications

  • Protection Rating: IP65 (dust/waterproof for outdoor use), IP68 (submersible conditions).
  • Explosion-Proof Certification: Ex d IIC T6 (for flammable and explosive environments).
  • Industry Certifications: SIL2/3 (safety instrument systems), CE/ATEX (EU mandatory).


C. Scenario-Based Selection Recommendations

1. Liquid Pressure Measurement (e.g., Water Treatment)

  • Selection Key Points:
    • Flat diaphragm structure (anti-clogging).
    • Optional flush ring design (to handle impurities)
    • Range covers static pressure + dynamic pressure peaks
  • 2. Gas Pressure Monitoring (e.g., Compressed Air)

    • Selection Key Points:
      • Built-in damping adjustment (to suppress pulsation interference)
      • Optional absolute pressure type (to avoid impacts from atmospheric pressure fluctuations)

    3. High-Temperature Media (e.g., Steam)

    • Selection Key Points:
      • Diaphragm materials with temperature resistance ≥200℃ (e.g., ceramic)
      • Install radiators or capillary extensions






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        d. Pitfalls to Avoid

        1. Range Misconceptions

        • Avoid selecting an excessively large or small range: An overly large range reduces accuracy, while an undersized range is prone to overpressure damage.

        2. Medium Compatibility

        • For strongly corrosive media (e.g., chlorine gas, concentrated sulfuric acid), must verify diaphragm materials with reference to the Corrosive Media Selection Manual.

        3. Installation Impacts

        • For liquid measurement, the transmitter should be positioned below the pressure tapping point to prevent air bubble accumulation; for gas measurement, it should be above the tapping point to avoid liquid accumulation.

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